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Wrapping

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  • Silkworm - Robotised Wrapping Machine

    Silkwork
  • Silkworm - Robotised Wrapping Machine: product range

    The SILKWORM product range includes two lines: LS, a column-shaped model with GANTRY robot for low/medium-speed lines and TURBO, equipped with a FANUC robot for high-speed lines, with an output ranging from 50 to 160 euro-pallet/hour and from 55 to 190 half-pallet/hour.

    range

  • Savings: the 1000 mm film reel

    The ability to utilize a strip of wrapping from 800-900mm allows to reduce the number of turns of winding to be applied on the pallet and, consequently, to increase the potential of the system and decrease the consumption of the applied film.

    traditionalbema
    500mm
    Wrapping with 500 mm reel
    Traditional systems 500 mm reelSILKWORM 1000 mm reel
    14 turns6 turns
    16 turns7 turns
    21 turns9 turns
    1000mm
    Wrapping with 1000 mm reel SILKWORM
  • Load stability

    High level of pallet stability after wrapping

    1The double rope applied to the most resistant products (sparkling beverages) offers a higher stability and reduces the quantity of film needed
    2The upper rope allows to stabilize the upper pallet layer so that it is often possible to stack up more pallets in the warehouse
    3The lower rope anchors the product to the pallet, granting a higher stability

     

    stability

    A: Marked diagonals

    B: Anchoring to pallet

     
  • Savings: 60 Kg reel

    The use of 60 kg. reels allows to better amortize the cost of the reel core, which is included in the reel price.
    In this way you have one only for the quadruple of the film, for an immediate 5% saving.

     BEVERAGE LINE ANALYSIS - EUROPA LS
     OTHERSLSSAVING
    Line Speed (Pal/h)70Pal/h x 22h x 300 days
    Film per year (1,6€/Kg)194.000€143.000€51.000€
    Operator Work per year (35€/h)19.215€4.410€14.805€
    Maintenance per year6.000€2.600€3.400€
    Total219.215€150.010€69.205€

     

    BEVERAGE LINE ANALYSIS – EUROPA TURBO
     OTHERSLSSAVING
    Line Speed (Pal/h)120Pal/h x 22h x 300 days
    Total378.200€256.000€122.200€

     

    safe

    rell

    rell

  • Efficiency: 60 Kg reel

      
     
    1The LS system can be equipped with 2 heads* to grant an 8 hour operating time (MTBT > 8 hours)
    2The TURBO system can be equipped with 3 heads to cope with the production high speed (MTBT 8 > hours)
    3With the TOPPY system the reel changeover does not request the manual lifting by the operator
    4The vertical loading reduces the risk of damaging the external parts of the reel, thus reducing the risk of film tearing

    *With the exception of LS BASIC 30-50

     

     

     

    JUMBO
    REEL
    1 RELL
    60Kg
    2 RELLS
    120kg
    3 RELLS
    180Kg
    HALF4258501285
    EURO300600900
    USA265530800

     

    efficency

    videovideo
  • Efficiency: automatic changeover

     1Instead of the reel-changeover system o the partial head-changeover system BEMA offers 2 complete wrapping heads* with an automatic changeover systempatented
    2In case of maintenance or failure of one wrapping head, this will not impact the system speed (unlike what happens with traditional systems)
    3High operating time thanks to the 60Kg film reels
    4Easy-to-carry out reel changeover in a protected area which is accessible
    without having to stop the wrapping cycle
    5The changeover time (30s for TURBO, 60s for LS) allows to reach an availability higher than 99,5%

    *With the exception of LS BASIC 30-50

     

     automaticautomatic
 
 BemaFor further information on Bema, business partner of Elettric 80,
you might visit: http://www.bemaautomazioni.it/